Manufacturing Infrastructure

State-of-the-art facilities and integrated production capabilities designed for export-grade quality and reliable delivery.

Production Facility

Our 200k sq ft manufacturing facility houses integrated production lines for tufting, weaving, printing, and finishing operations.

Located in a dedicated industrial zone with reliable power, water, and logistics infrastructure, our facility is designed for efficient workflow and quality control at every stage.

Climate-controlled storage areas ensure material integrity, while dedicated QC zones enable thorough inspection before shipment.

Factory Tour
Manufacturing facility interior

Company Overview

45+
Years of Experience
200k
Sq Ft Facility
300+
Skilled Workers
200k
Monthly Units

Production Capabilities

200
Tufting Machines
100
Weaving Looms
50
Stitching Machines
2
Wider Width Multi-needle Tufting Machines
1
TPR Coating Line
2
Hotmelt Coating Lines
50
Piping and Edging Machines

Manufacturing Processes

Tufting

High-speed tufting machines for rugs and bathmats with pile heights from 5mm to 50mm. Capable of cut pile, loop pile, and combination constructions.

  • Gauge options: 3/8", 5/16", 1/4"
  • Width capacity: up to 4 meters
  • Production: 500-800 meters/day

Weaving

Jacquard and dobby looms for throws, placemats, runners, and decorative textiles. Traditional craftsmanship combined with modern efficiency.

  • Jacquard capacity: 2048 hooks
  • Width: up to 3.2 meters
  • Complex pattern capability

Digital Printing

Sublimation and pigment printing for custom designs on polyester and cotton substrates. Full-color, photo-quality output.

  • Resolution: 1440 dpi
  • Width: up to 3.2 meters
  • Colorfastness: Grade 4-5

Finishing

Comprehensive finishing including backing application, edge binding, embroidery, and quality inspection.

  • Latex/TPR backing systems
  • Automated cutting & binding
  • Multi-head embroidery
Weaving loom in operation
Quality check Inspection
100% Inspected

Quality Control

01

Incoming Inspection

All raw materials tested for compliance with specifications. Yarn count, color matching, and physical properties verified before production.

02

In-Process Monitoring

Regular checks during production for dimensional accuracy, pattern alignment, and construction quality.

03

Final Inspection

100% inspection of finished goods for defects, measurements, color consistency, and packaging integrity.

04

Testing Lab

On-site testing for colorfastness, abrasion resistance, flammability, and other performance parameters.

Logistics & Warehousing

Warehouse Capacity

200k sq ft climate-controlled warehouse with organized storage for raw materials, work-in-progress, and finished goods.

Inventory management system tracks materials from receipt through shipment, ensuring traceability and efficient order fulfillment.

Export Logistics

Connected with major seaport with established relationships with freight forwarders and customs brokers.

Experience with FCL and LCL shipments, documentation, and compliance requirements for major export markets.

Certifications & Compliance

ISO 9001

ISO 9001

Quality management system certification.

ISO 14001

ISO 14001

Environmental management system standard.

ISO 45001

ISO 45001

Occupational health and safety management.

Sedex

Sedex Member

Ethical supply chain transparency.

C-TPAT

C-TPAT

Customs-Trade Partnership Against Terrorism.

ZED

ZED Certified

Zero Defect Zero Effect manufacturing.